Monday, February 24, 2014

Expanded PS

Polystyrene Boxes for Food
Concerns over the use of PS should best be analysed based on facts rather than on perception .
The fact that advanced countries like Japan , US and The EU continue to allow the use of PS as a food packaging material speaks volume about its safety .
Basically there are 2 forms of PS foam
·         Extruded polystyrene  [ foam plates , egg cartons  and other food food service applications ]
·         Expanded polysterene [ coffee cups , packaging of  delicate E & E appliances , consumer products ]
Both types are also used as thermal insulation in Industrial , commercial and residential construction.

[i]What is EPS?
EPS (Expanded Polystyrene) or as many know by The Dow Chemical Company's trade marked name, STYROFOAM, is an extremely lightweight product that is made of expanded polystyrene beads. Originally discovered by Eduard Simon in 1839 in Germany by accident, EPS foam is more than 95% air and only about 5% plastic.
Small solid plastic particles of polystyrene are made from the monomer styrene. Polystyrene is normally a solid thermoplastic at room temperature that can be melted at higher temperature and re-solidified for desired applications. The expanded version of polystyrene is about forty times the volume of the original polystyrene granule.
Expanded polystyrene (EPS) is a versatile, lightweight material that can be manufactured into a variety of products. EPS offers a high-performance yet economical support for a wide variety of items—from sensitive electronics to appliances to pharmaceuticals—to be safely delivered to market. Manufacturers rely on EPS packaging because of its ability to prevent or minimize product damage during transit and its excellent insulation properties required for food and medical shipments.
Yet EPS packaging, just like any disposable packaging, will eventually become a solid waste and have to be managed. But here’s the good news: EPS is recyclable. Although the availability of polystyrene recycling programs varies by community and can be limited, the EPS industry uses average of 50 percent of the post consumer material collected in the manufacture of new EPS transport packaging and loose fill packaging, which has reduced requirements for raw material resources, energy consumption has diverted material from landfills.
EPS is made of  about 95% air and is an inert material without harmful chemicals that off-gas or leach during its use of disposal .

[ii]Building and Construction
EPS is inert in nature and therefore does not result in any chemical reactions. Since it will not appeal to any pests, it can be used easily in the construction industry. It is also closed cell, so when used as a core material it will asorb little water and in return, not promote mold or rotting.
EPS is durable, strong as well as lightweight and can be used as insulated panel systems for facades, walls, roofs and floors in buildings, as flotation material in the construction of marinas and pontoons and as a lightweight fill in road and railway construction.
Why EPS Is Advantageous?
·         High thermal insulation
·         Resistant to Moisture
·         Extremely durable
·         Easily recyclable
·         Versatile in strength
·         Easily laminated wih epoxy resin
·         Manufactured into different shapes, sizes and compression materials
·         Lightweight and portable
·         High shock absorbency characteristics
·         Compression resistant

Drawbacks of EPS
·         Not resistant to organic solvents
·         Previously, EPS was made from Chlorofluorocarbons which damaged the ozone layer
·         Flammable if oil painted
·         Health concerns with styrene chemicals seeping into hot beverages or food placed in EPS cups

Recycling EPS
EPS is completely recyclable as it will become polystyrene plastic when recycled. With the highest recycling rates for any plastic and accounting for a non-substantial portion of municipal waste, expanded polystyrene is an environmental friendly polymer. The EPS industry encourages recycling of packaging material and many large companies are successfully collecting and recycling the EPS.
EPS can be recycled in many different ways such as thermal densification and compression. It can be reused in non-foam applications, lightweight concrete, building products and remolded back into EPS foam.
Future of EPS
With the considerable number of applications, EPS is being used as a result of its excellent range of properties, the future of the EPS industry is bright. EPS is a cost-effective and friendly polymer best for insulation and packaging purposes.








[i] http://www.epspackaging.org/
[ii] http://composite.about.com/

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